{"id":5100,"date":"2020-07-02T13:14:55","date_gmt":"2020-07-02T12:14:55","guid":{"rendered":"https:\/\/www.muzzisrl.it\/en\/mola-sagomata-per-rettifica\/"},"modified":"2020-12-18T12:15:17","modified_gmt":"2020-12-18T11:15:17","slug":"mola-sagomata-per-rettifica","status":"publish","type":"post","link":"https:\/\/www.muzzisrl.it\/en\/mola-sagomata-per-rettifica\/","title":{"rendered":"SHAPED WHEEL FOR GRINDING"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Muzzi Srl produces Diamond and CBN <span style=\"color: #0000ff;\"><strong><a style=\"color: #0000ff;\" href=\"https:\/\/www.muzzisrl.it\/en\/electroplated-tools\/\" target=\"_blank\" rel=\"noopener noreferrer\">electroplated tools<\/a><\/strong><\/span>.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Electroplated tools allow obtaining tight tolerances when grinding complex shapes.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Electroplated tools consist in a layer of super abrasive crystals, bonded to the steel core with a nickel bond.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The nickel coating retains diamond or CBN crystals, whose tips protrude from the bonding approx half their dimension.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Therefore, the adhesion of every single crystal is very good.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">At the same time, the cutting edges, protruding out of the bonding surface, make the cut very aggressive, leaving large areas for the debris to flow away.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In many precision grinding shops, the grinding of complex shapes is still performed with a conventional abrasive wheel.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The purchasing cost of the wheel is relatively low, but the grinding process is often very time-consuming :<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">the grinding depth is normally a few hundredths of a millimetre;<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">the conventional wheel has to be dressed very often and the execution of profiles requires a lot of technique and \u2018savoir-faire\u2019<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">the conventional wheel is almost never \u2018universal\u2019: in order to grind different materials, different wheel \u2018recipes\u2019 have to be used.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Moreover, some articles that need grinding may be partially coated with ceramic or carbide layers.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In all these cases, it is foreseeable to deeply modify the grinding process through the introduction of an electroplated wheel.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Together with our customers, we developed a huge number of different applications. For example:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">edge shaping of very special stainless steel strips<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">precise shaping of \u2018seeger\u2019 seats on tempered steel shafts<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">shape grinding on steel shafts coated with a wear-resistant ceramic layer<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">polishing of small ceramic parts for the aerospace industry<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">grinding of complex shapes on parts made of Inconel<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">These are all successful stories, where the cycle time has been dramatically reduced and profiles with tight tolerances have been easily achieved within the finishing specs.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If your grinding processes are slow and repetitive.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you are not satisfied with the performance of your grinding process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you think there is scope to improve your grinding process or the product itself&#8230;<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Do contact us!<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Our application engineers are at your complete disposal and will discuss with you the opportunity to introduce the electroplated wheel within your production process.<\/span><\/p>\n<p><a href=\"https:\/\/www.muzzisrl.it\/mola-sagomata-per-rettifica\/mola-sagomata-per-rettifica-sezione\/\" rel=\"attachment wp-att-5094\"><img loading=\"lazy\" class=\"alignleft size-full wp-image-5094\" src=\"https:\/\/www.muzzisrl.it\/wp-content\/uploads\/2020\/07\/mola-sagomata-per-rettifica-sezione.png\" alt=\"mola sagomata per rettifica sezione\" width=\"382\" height=\"374\" srcset=\"https:\/\/www.muzzisrl.it\/wp-content\/uploads\/2020\/07\/mola-sagomata-per-rettifica-sezione.png 382w, https:\/\/www.muzzisrl.it\/wp-content\/uploads\/2020\/07\/mola-sagomata-per-rettifica-sezione-300x294.png 300w, https:\/\/www.muzzisrl.it\/wp-content\/uploads\/2020\/07\/mola-sagomata-per-rettifica-sezione-357x350.png 357w\" sizes=\"(max-width: 382px) 100vw, 382px\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Muzzi Srl produces Diamond and CBN electroplated tools. Electroplated tools allow obtaining tight tolerances when grinding complex shapes. Electroplated tools consist in a layer of super abrasive crystals, bonded to the steel core with a nickel bond. The nickel coating retains diamond or CBN crystals, whose tips protrude from the bonding approx half their dimension&#8230;. <\/p>\n<div class=\"clear\"><\/div>\n<p><a href=\"https:\/\/www.muzzisrl.it\/en\/mola-sagomata-per-rettifica\/\" class=\"excerpt-read-more\">Read More<\/a><\/p>\n","protected":false},"author":1,"featured_media":5089,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[3],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v15.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<meta name=\"description\" content=\"Why the traditional grinding wheel slows down the work and what are the advantages of using electroplated tools.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.muzzisrl.it\/en\/mola-sagomata-per-rettifica\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Shaped wheel for grinding: the proposals of Muzzi - 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